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Vision Positioning System

Vision Positioning System

SKU: #001 - In Stock
USD$15,800.00 USD$12,800.00 (% off)

Short Description:

The sock body image is captured in real time by a high-resolution industrial camera (such as a CCD/CMOS sensor), and the original color, pattern, and position and outline of the embroidery area of the sock are identified by combining an image processing algorithm. The system automatically generates an "avoidance map" before printing, controls the inkjet head to skip the specified area (such as the blue heel and embroidery part) to avoid color coverage, and accurately superimposes new patterns to achieve lossless output of complex designs.

1.Accurately identify complex structures: dynamically identify background areas (such as blue heels) and embroidery outlines, generate avoidance paths, and avoid color overlap

2.Reduce defective rate: AI automatically avoids the background color and embroidery area, and performs closed-loop quality inspection and secondary calibration to solve traditional color mixing and misalignment problems, increasing the yield rate by 35%.

3.Support complex crafts and small batch customization: accurately locate the embroidery outline and realize the surrounding superposition of "embroidery + printing"

Product Detail

Product Tags

Socks Printer Manufacturer

Sock Printer-Vision Positioning System

When printing multi-color patterns, traditional sock printers will cover the original area of the socks (such as the blue heel), causing color mixing. The visual positioning system uses a camera to scan the sock body, identify the base color area (such as the heel, embroidery pattern), generate an avoidance map, and control the nozzle to skip the specified area to achieve zero coverage and precise printing.

Core Functions And Technical Implementation

Color recognition and avoidance

The camera scans the socks, identifies the color distribution on the socks, and distinguishes between "areas to be retained" (such as the blue heel) and "printable areas". When inkjet, it automatically avoids the colored areas to ensure that the original color is not covered

Vision Positioning System
Embroidered socks print

​​Multi-process collaborative control​

Embroidery + printing workflow​​: complete the embroidery process first, the visual system scans the embroidery outline → software designs a surrounding printing pattern → automatically avoids the embroidery area when printing

Technological advantages vs traditional printing​

Comparison Items Traditional printer Visual positioning system​
Color coverage Directly cover the original area, resulting in the pattern covering the colored heel Keep the background color and keep the pattern pure
Positioning accuracy Manual alignment, error > 0.5cm Automatic calibration, error < 0.1mm
Complex process support Unable to process embroidery overlay printing Embroidery outline recognition + wrap-around printing
Quality rate 94%-97% (high human error rate) >98% (fully automatic error avoidance)

After Sales Service

1. Provide a complete after-sales service program, including equipment warranty, maintenance, breakdown repair, etc., to ensure that customers don’t have any worries during operating the machine.

2. Establish a professional after-sales service team to classify and deal with different issues, efficiently solve various problems, and optimize customer experience.

3. Provide live technical support services, respond to customer questions and communicate through various channels such as teams video call, telephone conversation, email, and online customer service.

4. Establish a complete spare parts inventory system to provide customers with the required accessories and repair parts in time to ensure the rapid maintenance and good operation of the equipment.

5. Regular equipment maintenance and upgrading system support, provide equipment maintenance guidance and operation training and other services, so that customers can better understand and get better using for socks printing machines.

Product Show

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FAQ

1. What is a socks printer? what it can do?
The 360 seamless digital printing machine is an all-in-one printing solution equipped to handle a wide range of seamless products. From yoga leggings, sleeve cover, knitting beanies, and buff scarfs, this printing machine uses seamless technology to deliver high-quality, vibrant prints. Its multi-functional capabilities provide users with more options to achieve their desired results.
 
2. Can the socks printer print on demand? Is it possible to customize the design?
YES,The 360 ​​seamless digital printing machine has no MOQ requests, does not require print mold development and supports on-demand printing, and can be customized products.
 
3. What kind of patterns can the socks printer print? Is it possible to print multiple colors?
The sock printer can print any pattern and design you want to print, and it can be printed in any color
 
4. What is the printing effect of the socks’ printer? Is it clear and durable?
The socks printed by the socks printer have been tested for color fastness reach to grade 4, wear-resistant and washable
 
5. How to operate the socks printer? Are specialized skills required?
The innovative sock printing machine is designed with user-friendliness in mind, allowing for easy operation and quick setup time. Whether you prefer to learn online or offline, our comprehensive training program and support team are available to ensure a seamless experience. With its advanced features and capabilities, this printer is sure to enhance your socks' appeal while meeting all your printing needs.
 
6. What does the after-sales service of socks printer include? Do you provide technical support and training?
We offer an all-inclusive post-sales service program, comprising gear guarantee, upkeep, breakdown fixes, etc., to guarantee that customers utilize the hardware with complete peace of mind.


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